Sonic-alert Digital Program Controller DCP301 User Manual

EN1I-6197Issue 7 (02/04)DCP301Digital Program ControllerUser’s Manual

viii Display in program operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Display in constant-value operation mode . . .

Chapter 7. PARAMETER SETUP7-15● D v -L (3-position control deviation lower limit)● D v -H (3-position control deviation upper limit)● H Y -L (3-positi

Chapter 7. PARAMETER SETUP7-16● M .-C (motor control method selection)0: MFB control (conventional) + estimated position control1: MFB control (conven

Chapter 7. PARAMETER SETUP7-17● M .-A t (motor valve opening automatic adjustment)0: Adjustment disabled1: Adjustment enabledThis parameter automatica

Chapter 7. PARAMETER SETUP7-18 Event configuration data settings “E v”No. Item Code Item Factory User SettingSetting Setting1 E T 1 02 E D 1 03 H

Chapter 7. PARAMETER SETUP7-19No. Item Code Item Factory User SettingSetting Setting5 E T 2 06 E D 2 07 H Y S 2 58 D L 2 0PV type events0: PV direct

Chapter 7. PARAMETER SETUP7-20No. Item Code Item Factory User SettingSetting Setting9 E T 3 010 E D 3 011 H Y S 3 512 D L 3 0PV type events0: PV dir

Chapter 7. PARAMETER SETUP7-21No. Item Code Item Factory User SettingSetting Setting13 T T 0 0: T1 to T5 are all time events.1: T1 is a segment No. ev

Chapter 7. PARAMETER SETUP7-22 Description of event configuration data● E D 1 (event 1 standby)● E D 2 (event 2 standby)● E D 3 (event 3 standby)0:

Chapter 7. PARAMETER SETUP7-23 PID parameter settings “P I d”No. Item Code Item Factory User SettingSetting Setting1 P -1 100.02 1 -1 03 D -1 04 O L

Chapter 7. PARAMETER SETUP7-24No. Item Code Item Factory User SettingSetting Setting21 P -3 100.022 1 -3 023 D -3 024 O L -3 0.025 O H -3 100.026 R E

8-2 Copying Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 Operation. . . . . . . . . . . .

Chapter 7. PARAMETER SETUP7-25No. Item Code Item Factory User SettingSetting Setting41 P -5 100.042 1 -5 043 D -5 044 O L -5 0.045 O H -5 100.046 R

Chapter 7. PARAMETER SETUP7-26No. Item Code Item Factory User SettingSetting Setting61 P -7 100.062 1 -7 063 D -7 064 O L -7 0.065 O H -7 100.066 R

Chapter 7. PARAMETER SETUP7-27 Setup data settings “S E t”No. Item Code Item Factory User SettingSetting Setting1 C 0 1 02 C 0 2 03 C 0 3 04 C 0 4 N

Chapter 7. PARAMETER SETUP7-28No. Item Code Item Factory User SettingSetting Setting11 C 1 1 012 C 1 2 013 C 1 3 014 C 1 4 015 C 1 5 016 C 1 6

Chapter 7. PARAMETER SETUP7-29No. Item Code Item Factory User SettingSetting Setting31 C 3 1 –32 C 3 2 –33 C 3 3 –34 C 3 4 –35 C 3 5 –36 C 3 6 –37 C

Chapter 7. PARAMETER SETUP7-30No. Item Code Item Factory User SettingSetting Setting50 C 5 0 051 C 5 1 100052 C 5 2 053 C 5 3 054 C 5 4 055 C 5 5 100

Chapter 7. PARAMETER SETUP7-31No. Item Code Item Factory User SettingSetting Setting67 C 6 768 C 6 8 069 C 6 q 070 C 7 0 071 C 7 1 072 C 7 2 073 C 7

Chapter 7. PARAMETER SETUP7-32No. Item Code Item Factory User SettingSetting Setting82 C 8 2 083C 8 3 —84C 8 4 085 C 8 5 086 C 8 6 —87 C 8 7 —88 C 8 8

Chapter 7. PARAMETER SETUP7-33Input (X)Y=(X/100)1/2 x 100Output after square rootextraction (Y)Dropout value(variable in range 0.1 to 10.0%)100%100%MV

Chapter 7. PARAMETER SETUP7-34OFFON20% 50% 40%OFFON20% 50% 40%Setting=0Setting=1Cycle time Cycle timeCycle time Cycle timePID operation resultPID oper

Items cannot be changed by pressing , in program setup state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 7. PARAMETER SETUP7-35● C 7 8 (voltage output 1 adjustment)● C 7 q (voltage output 2 adjustment)When driving an SSR by voltage time-proportion

Chapter 7. PARAMETER SETUP7-36(3) Equivalent circuit when N number of SSRs are connected in seriesDCP301 SSR 1IO(VO)VSSR'ZVDSSR N+–VSSR'ZVD–

Chapter 7. PARAMETER SETUP7-37(5) Example: Using Yamatake Corporation’s PGMVSSR : 3 to 6VZ : 260Ω ± 5%VD : 0.8 to 1.3V• What value should IO be set to

Chapter 7. PARAMETER SETUP7-38(2) Turn the DCP301 ON again, and set setup data C q 0 setting to 241. For details onhow to change settings, see 7-1 Par

Chapter 7. PARAMETER SETUP7-39● C 9 3 (CPL communications port selection)• When set to 0, CPL communications from the loader jack is not possible. In

Chapter 7. PARAMETER SETUP7-40No. Item Code Item Factory User SettingSetting Setting1 T -A . 1 0U2 T -A . 2 1000U3 T -A . 3 1000U4 T -A . 4 1000U5

Chapter 7. PARAMETER SETUP7-41(A2, B2) (A1, B1) B-axisA-axis1234567981011B-axis (output)Fixed value(10000, 10000)A-axis (input)Fixed value(-2000, -200

Chapter 7. PARAMETER SETUP7-42 Constant-value operation data settings “C N S t”No. Item Code Item Factory User SettingSetting Setting1 M .O D E 02 S

Chapter 8. PROGRAM SETUP8-1Chapter 8. PROGRAM SETUP8-1 Program SetupPrograms can be set up when the DCP301 is in the basic display state. This is some

Chapter 8. PROGRAM SETUP8-2● Selecting the program No. after entering program setup (continued)When you select the program No. by this method, the dis

xiConventions Used in This ManualThe following conventions are used in this manual.Handling Precautions:Handling Precautions indicate items that the u

Chapter 8. PROGRAM SETUP8-3● Description of mode transition states (see page 8-2.)(1) Program setup is entered.(2) Setup item on programming map is mo

Chapter 8. PROGRAM SETUP8-4 Programming mapAs shown in the figure below, the programming map is arranged in a matrix with thesegment Nos. aligned alo

Chapter 8. PROGRAM SETUP8-5SPTM– –– –– –– –: LED litProgram/Segment No. DisplayBasic indicator LED lampsProgram No. Segment No.PatterntendencyUpper di

Chapter 8. PROGRAM SETUP8-6 Setting up events 1 to 3 items● When event type is PV type event(1) In the setting display state, move to the event 1 to

Chapter 8. PROGRAM SETUP8-7● When event type is time event(1) In the setting display state, move to the event 1 to 3 items of the segment to be set up

Chapter 8. PROGRAM SETUP8-8 Setting up time events 1 to 5(1) In the setting display state, move to the event 1 to 5 items of the segment to be set up

Chapter 8. PROGRAM SETUP8-9 Setting up PID set No. items(1) In the setting display state, move to the PID set No. items of the segment to be set upon

Chapter 8. PROGRAM SETUP8-10 Setting up G.Soak (guarantee soak) items(1) In the setting display state, move to the G.Soak item of the segment to be s

Chapter 8. PROGRAM SETUP8-11PV start setting valueProgram No. Segment No.PatterntendencyEV1 to EV3 and T1 to T5 all outP.S T A Setting up PV start it

Chapter 8. PROGRAM SETUP8-12Program No. Segment No.PatterntendencyEV1 to EV3 and T1 to T5 all outC L R. Setting up pattern link items(1) In the setti

Chapter 1. GENERAL1-1Chapter 1. GENERAL1-1 FeaturesThe DCP301 is a general-purpose single-loop program controller for controlling temperature, pressur

Chapter 8. PROGRAM SETUP8-13 Inserting and deleting segments(1) In the setting display state, move to the pattern item of the segment where the seg-m

Chapter 8. PROGRAM SETUP8-148-2 Copying ProgramsThe DCP301 can be set for copying programs in the program operation READY mode in the basic display st

Chapter 8. PROGRAM SETUP8-158-3 General ResetA general reset can be executed when the DCP301 is in the READY AUTO mode in the basic display state. If

Chapter 9. TROUBLESHOOTING9-1Chapter 9. TROUBLESHOOTING9-1 Self-diagnostics and Alarm Code DisplaySelf-diagnostics functions are incorporated into the

Chapter 9. TROUBLESHOOTING9-2Alarm Code Alarm Name DescriptionA L 0 1 Input 1 over-rangeA L 0 2 Input 1 under-rangeA L 0 7 Input 1 RTD disconnection

Chapter 9. TROUBLESHOOTING9-3The controller is in the READY mode.Key lock is enabled.PressRUN/HOLDto set the controller to the RUN mode. (Thecontrolle

Chapter 9. TROUBLESHOOTING9-4PressRUN/HOLDto set the controller to the RUN mode. (Thecontroller can be reset in case of external switch inputor commun

Chapter 9. TROUBLESHOOTING9-5 Auto-tuning (AT) is not canceled by pressingATin the basic display stateKey lock is enabled. Set variable parameter L O

Chapter 9. TROUBLESHOOTING9-6 PID set items cannot be displayed by repeatedly pressing in program setupstate Items cannot be changed by pressing in

Chapter 9. TROUBLESHOOTING9-7 Insertion/deletion of segments cannot be confirmed by pressingFUNC+ENTin pro-gram setup stateThe program setup cannot b

Chapter 1. GENERAL1-24 external switch inputs• RUN• HOLD• RESET• ADV* indicates options.Input• Thermocouple• Resistance • dc current• dc voltage8 ex

Chapter 9. TROUBLESHOOTING9-89-3 Motor Adjustment is ImpossibleThere are two ways of wiring a motor to the DCP301: wiring for direct motor rotation an

Chapter 9. TROUBLESHOOTING9-9Upper Display Lit LEDs Lower Display Motor Action RemarksC A .C L OT2 CCW↓C A .O P OT1 CWUpper Display Lit LEDs Lower Dis

Chapter 9. TROUBLESHOOTING9-10CAUTIONBefore replacing the battery, be sure to turn the power OFF. Failure to doso might cause electric shock.Do not to

Chapter 9. TROUBLESHOOTING9-11 Replacement procedure• Replace with the lithium battery set (model No.: 81446431-001). The lithiumbattery set can be o

Chapter 9. TROUBLESHOOTING9-12 Connector(6) Place the body on its save on a desk or flat surface so that the side on which thebattery is installed is

Chapter 9. TROUBLESHOOTING9-13(12) Fit the battery into the gray holder so that the battery cable is above the RAM board.Gray holder(13) Insert the bo

Chapter 10. SPECIFICATIONS10-11930 per programRAMP-X system: Set by set points (SP) and time.0 to 99h 59min, or 0 to 99min 59s (time unit selectable)±

Chapter 10. SPECIFICATIONS10-2Over-range detectionthresholdCold junction compensa-tion accuracyInfluence of surroundingtemperature on coldjunction com

Chapter 10. SPECIFICATIONS10-3READY: Ready to run program (control stop/program No. selectable)RUN: Program runHOLD: Program holdFAST: Program fast-fo

Chapter 10. SPECIFICATIONS10-4PV, SP, deviation, MV, MFBSupported1/10000Contact type: 1a1bContact rating: 5A (30Vdc, resistive load)5A (120Vac, resist

Chapter 1. GENERAL1-31-3 Data StructureData is made up of “parameters” that are used mainly for setting controller functions and “programs” that are u

Chapter 10. SPECIFICATIONS10-5Item SpecificationEvent/TimeEventOutputCommu-nicationsEvents 1, 2Event 3Time events 1 to 5Event 1 to 3 settingsTime even

Chapter 10. SPECIFICATIONS10-6Item SpecificationGeneralSpecifica-tionsDisplay charactersIsolationMemory backupRated power voltagePower consumptionPowe

Chapter 10. SPECIFICATIONS10-7Item SpecificationGeneralSpecifica-tionsTransport/storageconditionsFuseTerminal screwTerminal screws tighteningtorqueMas

Chapter 10. SPECIFICATIONS10-8(106x104)(18)15159.5137ABABUnit: mm9696B-B3778.4110.5A-A 90.2 91.510-2 External Dimensions

Chapter 10. SPECIFICATIONS10-9 Hard dust-proof cover set (sold separately)(transparent polycarbonate)Model No.: 81446083-001816461.1(96.8)1064.796.61

Chapter 11. CALIBRATIONThis chapter covers the field calibrations procedures for the inputs, outputs and various functions of the DCP301 andDCP302 con

Chapter 11. CALIBRATION11-1 Quick Reference Table for Calibration ItemsDCP301 and DCP302 controllers are numbered using the following format. Forma

Chapter 11. CALIBRATIONTable 11-2. Item and Sub Item Table for Calibration0.0.0.0. etc.1.0.1.1.2.0.2.2.4.0.4.4.AdJSAdJSUpper Display ShowsLower Disp

Chapter 11. CALIBRATIONFigure 11-1. Calibration Flowchart (1/2)11-4Notes: *; 1. This display shows the digits shown in the previous indication.2. If

Chapter 11. CALIBRATIONFigure 11-1. Calibration Flowchart (2/2)11-5OUT CH1 20mA count&ENTER&C/J sensor calibration itemPROG SEG0 2 0 1CJ zer

Chapter 1. GENERAL1-41-4 System Configuration System configuration by CPL communicationsOn DCP301 models supporting RS-485 communications (optional),

11-2 Calibration Procedures Enter calibration mode(1) Release keylock. (PARALoC=0and PrtC=0)(2) Press DISP key to permit ordinary indication conditi

Function testPress ↑, ↓, ←, or → keys to show (0.0.0.0) on upper display, then press ENT key.●Key test (00-01)Press PARA key until the PROG/SEG displ

●Display test (00-02)Press PARA key until the display test starts.Then, each 7-segment LED, LED indicators and LCD illuminates at every 0.5 sec.This i

●Digital output test for control output (00-04)Press PARA key until the PROG/SEG display shows (00-04).When the digit of upper display is changed by ↑

PV calibrationScroll ↑, ↓, ←, or → keys to show (1.0.1.1.) on upper display, then press ENTkey.●Gain No. selectPress PARA key until the PROG/SEG disp

Table 11-11.GroupRange Table of CH1 TCT/CType Code Gain No.K (CA)K (CA)K (CA)K (CA)K (CA)K (CA)E (CRC)J (IC)T (CC)B (PR30-6)R (PR13)S (PR10)W (WRe5-26

Cold junction sensor calibrationScroll ↑, ↓, ←, or → keys to show (2.0.2.2.) on upper display, then press ENTkey.●The cold junction input 0%(1) Press

11-3 Set UpGain No. 0 to 7 Gain No. 16 to 17 Gain No. 9 to 10 Gain No. 19Gain No. 11 to 12(0%) Gain No. 20(0%) Gain No. 11 to 12(100%) Gain No. 20(10

Figure 11-11. Current Outputs14 15 17 1811 12+−CH3OUTCH1 CH2OUT OUT+−+−Digital ammeter Copperleads11-14Chapter 11. CALIBRATION

Program ItemsSegment No.PatternEvent 1Event 2Event 3Timeevent 1Timeevent 2Timeevent 3Timeevent 4Timeevent 5PID set No. (CH1)G.Soak (CH1)G.Soak time-ou

Chapter 1. GENERAL1-51-5 Model Numbers Model selection guideP301 Digital Program Controller (single-loop model)0D Relay outputs (on-off, or time-prop

1To reduce risk of electric shock which could cause personal injury, all safety notices inthis documentation.This symbol warns the user of a potential

IndexIndex-12 degrees of freedom PID selection•••••••••••••7-123-position control deviation lower limit•••••••••7-153-position control deviation upper

Index-2Ground••••••••••••••••••••••••••••••••••••••••4-6-H-Hard dust-proof cover set •••••••••••3-1, 10-7, 10-9Heat/cool control dead zone••••••••••••

-S-Segment No. display•••••••••••••••••••••••••••2-2Segment deletion •••••••••••••••••••••••••••••8-13Segment insertion•••••••••••••••••••••••••••••8-

Revision HistoryPrinted Manual NumberEdition Revised pages DescriptionDate99-04 EN1I-6197 1st Edition00-06 2nd Edition iv Instruction Manual.was chang

HONEYWELL SERVICE CENTERSNETHERLANDSHONEYWELL BVLaaderhoogtweg 18NL-1101 EA AMSTERDAM ZOTHE NETHERLANDSTel.:31 20 56 56 911POLANDHONEYWELL LtdUI Augus

HONEYWELL SERVICE CENTERSARGENTINAHONEYWELL S.A.I.C.BELGRANO 1156BUENOS AIRESARGENTINATel.:54 1 383 9290AUSTRALIAHONEYWELL LIMITED5 Thomas Holt DriveN

No. CP-UM-5093E

Chapter 2. NAMES & FUNCTIONS OF PARTS2-1Chapter 2. NAMES & FUNCTIONS OF PARTS2-1 StructureThis controller comprises a body, console, case, sta

WARRANTYThe Honeywell device described herein has been manufactured andtested for corrent operation and is warranted for a period of one year.TECHNICA

Chapter 2. NAMES & FUNCTIONS OF PARTS2-22-2 ConsoleThe console comprises keys for operating the controller, displays and LEDs. Basic display stat

Chapter 2. NAMES & FUNCTIONS OF PARTS2-3• Mode indicator LEDsRUN, HLD: Display the READY, RUN, HOLD, FAST and END modes. (See follow-ing table.)RE

Chapter 2. NAMES & FUNCTIONS OF PARTS2-4FUNC+DISPPROGPROGPROGA/MAT: Program key: Function key Loader jack: Auto/Manual key: Auto-tuning key: Param

Chapter 2. NAMES & FUNCTIONS OF PARTS2-5Starts parameter setup. So the controller enters se-lection of setup group (major item).(in basic display

Chapter 2. NAMES & FUNCTIONS OF PARTS2-6Category Function Key operationProgram copyGeneral resetDo not operate the console keys using a sharp-poin

Chapter 2. NAMES & FUNCTIONS OF PARTS2-7 Functions using two or more keysPROG+RUN/HOLD: Reset keysPressRUN/HOLDwithPROGheld down in the basic dis

Chapter 2. NAMES & FUNCTIONS OF PARTS2-8Input Format Range No. Code Temp. Range (°C) Temp. Range (°F)K (CA) 0 K09 0 to 1200 0 to 2400K (CA) 1 K08

Chapter 2. NAMES & FUNCTIONS OF PARTS2-9● dc current, dc voltageInput Format Range No. Code Range (programmable)4 to 20mA 64 C010 to 20mA 65 C080

Chapter 3. MOUNTING3-1Chapter 3. MOUNTING3-1 External DimensionsB-B3778.4110.5A-A 90.2 91.5Back plateAdd-on terminal baseTerminal screw(106x104)

Chapter 3. MOUNTING3-292+0.8 046 4696 x (N - 1)96 x N - 492+0.8 092+0.8 0N=number of units installedPanel cutout dimensionsPanel cut

About IconsSafety precautions are for ensuring safe and correct use of this product, and forpreventing injury to the operator and other people or da

Chapter 3. MOUNTING3-3Use the DCP301 within the operating ranges recommended in the specifi-cations (temperature, humidity, voltage, vibration, shock,

Chapter 3. MOUNTING3-4 indicates that a function can be used.The varister may become short-circuited when trouble occurs. Pay attention tothis when

Chapter 3. MOUNTING3-5Mounting bracket 81405411-001PanelMounting bracket Mounting method• Firmly secure the top and bottom of the controller by the m

Chapter 4. WIRING4-1Chapter 4. WIRING4-1 Wiring PrecautionsWire the DCP301 properly according to predetermined standards. Alsowire the DCP301 using de

4-2• Before wiring the DCP301, check the controller catalog No. and terminal Nos.on the label on the rear of the body. After wiring the DCP301, be sur

Chapter 4. WIRING4-34-2 Compensating LeadIn the case of thermocouple input, connect the bare thermocouple lead to the terminal. If the thermocouple is

Chapter 4. WIRING4-44-3 Terminal ConnectionsUse crimped terminals that fit onto M3.5 screws.7.47.3 max.6.6 max.3.7dia.Unit: mm• When installing the DC

Chapter 4. WIRING4-54-4 Layout of Terminals and Recommended Lead Draw-outDirectionWiring is carried out on the standard terminal base or add-on termin

Chapter 4. WIRING4-64-5 Connecting the Ground and Power Supply Power supplyConnect the DCP301 to a single-phase power supply for controllers, and tak

Chapter 4. WIRING4-7* On 2G, 3D or 5K models, (17) and (18) are the auxiliary outputs.On 0D, 5G or 6D models, (14) and (15), and (17) and (18) are th

iiWARNINGCAUTIONUse the DCP301 within the operating ranges recommended in the specifica-tions (temperature, humidity, voltage, vibration, shock, mount

Chapter 4. WIRING4-8313233343132333431323334V, mVCBA31323334mA4-7 Connecting Inputs (analog inputs) Connecting input 1Multiple input 1 supports vario

Chapter 4. WIRING4-9WARNING4-8 Connecting control outputs (outputs 1, 2)Before wiring, or removing/mounting the DCP301, be sure to turn the powerOFF.

Chapter 4. WIRING4-10111213SSR2 to 22mAdcWith current adjustment function(setup: C78)Voltage output is reliant on an internal fixed-current circuit.Se

Chapter 4. WIRING4-11Before wiring, or removing/mounting the DCP301, be sure to turn the powerOFF. Failure to do so might cause electric shock.4-9 Con

Chapter 4. WIRING4-124-10 Connecting Event Output (relay output)Event outputs EV1 and EV2 are 1a contact, and event output EV3 is 1a1b. Event outputs

Chapter 4. WIRING4-134-11 Connecting Time Event Output (open-collector)Optional time event outputs T1 to T5 (open-collector outputs) can be added on.

Chapter 4. WIRING4-144-12 Connecting External Switch (RSW) InputThe DCP301 is provided with four external switch inputs as standard (eight optional).

Chapter 4. WIRING4-15● Internal circuit for controller components for connecting external switch inputs24212512Vdc12Vdc484112Vdc12VdcStandard terminal

Chapter 4. WIRING4-164-13 Connecting for CommunicationsSome controller models support the RS-485 communications interface. Select the RS-485 communica

Chapter 4. WIRING4-17● 5-wire system RS-485 mutual connection5758596061SDASDBRDARDBSGFG5758596061SDASDBRDARDBRDARDBSDASDBSGFGSGFG5758596061SDASDBRDARD

iiiCAUTIONUse induced lighting surge preventive device if there is the risk of powersurges caused by lightning.Failure to do might cause fire or fault

Chapter 4. WIRING4-18● 3-wire system RS-485 mutual connectionProvide terminating resistor of 150Ω±5%, 1/2W min. at both ends of the communications pat

Chapter 4. WIRING4-194-14 Isolating Inputs and OutputsThe following figures show isolation between inputs and outputs. Solid lines show isolated items

Chapter 5. FUNCTIONS5-1Chapter 5. FUNCTIONS5-1 Data Data typesThe DCP301 supports the following data types.For further details, see Chapter 7, Parame

Chapter 5. FUNCTIONS5-25-2 Program Patterns PatternsSP and time comprise the settings for a single segment in a pattern. Up to 30 segmentscan be link

Chapter 5. FUNCTIONS5-3 Events 1 to 3Events 1 to 3 are event configuration data. These are used after setting the event type,event standby, hysteresi

Chapter 5. FUNCTIONS5-4HEVPVHEVPVPV reverseHSP+EVPVDeviation reverseHEVSPSP reverseHEVMVMV reverseHEVMFBMFB reverseHSP+EVPVDeviation directH HEVEVSPPV

Chapter 5. FUNCTIONS5-5● Controller status eventsController status events are turned ON and OFF according to the controller mode, alarmstatus and othe

Chapter 5. FUNCTIONS5-6 Time events 1 to 5Either of time events or segment No. events can be selected by the time event type itemin the event configu

Chapter 5. FUNCTIONS5-7Segment 8ON timeOFF timeOutput ONOutput OFFG.Soak standbySegment 9ON timeOFF timeOutput ONOutput OFFON=segment timeSegment 10Se

Chapter 5. FUNCTIONS5-812 43PID set No.PID set segment designationZone 8Zone 7Zone 6Zone 5Zone 4Zone 3Zone 2Zone 1All SP rangesare divided toeight zon

EN1I-XXXXIssueX(XX/XX)XXXXXXXXXXXXXXXXXXXXXXXXXXXXXUsers ManualUnpackingivCheck the following when removing the DCP301 from its package.1. Check the

Chapter 5. FUNCTIONS5-9ACA'BSP patternStart pointCurrentPV valueStart pointStart point(1)(1)'(1)" PV startIf PV start is set in the pr

Chapter 5. FUNCTIONS5-10SPSPSPProgram No.2 pattern-linked to program No.1Program No.1Program No.2TimeTimeTimeProgram No.1 Program No.2 Pattern link“p

Chapter 5. FUNCTIONS5-115-3 Modes Mode typesThe following modes are available on the DCP301.READYAUTOMANUALAUTOMANUALAUTOMANUALAUTOMANUALAUTOMANUALAU

Chapter 5. FUNCTIONS5-12● RUNIn this mode, the program is running.MV outputs are active in PID control or ON-OFF control, and events and time events a

Chapter 5. FUNCTIONS5-13READY AUTOREADY MANUALRUN AUTORUN MANUALRUNRESET Mode transition● During program operationThe solid lines in the following di

Chapter 5. FUNCTIONS5-14 Mode transition operationsThe following describes mode transition operations.Though “program end” is not an operation, it is

Chapter 5. FUNCTIONS5-15 Mode transition limitationsMode transition can be carried out operating the console keys, external switching inputand commun

Chapter 5. FUNCTIONS5-165-4 Controller and ProgrammerOn 5G output models (output catalog No. appended with 5G), you can choose between use as a contro

Chapter 5. FUNCTIONS5-175-5 Input Processing FunctionsInput processing is carried out in the order shown below.(resistance temperature detector)(therm

Chapter 5. FUNCTIONS5-185-6 Output Processing FunctionsThree outputs are provided as output processing functions: control output, SP output and auxili

Organization of This User’s ManualvThis manual is organized as follows.Chapter 1. GENERALThis chapter describes DCP301 applications, features and basi

Chapter 5. FUNCTIONS5-19● 0D, 6D outputAT executionOver-rangeMANUAL modePID control operationInitialization of PID control operationOutput change limi

Chapter 5. FUNCTIONS5-20● 2G outputOver-rangeREADY modeMFB automatic adjustment executionPID control operationInitialization of PID control operationO

Chapter 5. FUNCTIONS5-21READY modeMANUAL modeREADY/AUTO modes READY/AUTO modesTime-proportional relay outputCurrent output 4 to 20mA (0 to 20mA)Time-p

Chapter 5. FUNCTIONS5-22 SP outputWhen the DCP301 is selected for use as a programmer, control output is operational. On5G output models, SP output i

Chapter 6. OPERATION6-1Chapter 6. OPERATION6-1 Turning the Power ONThe DCP301 is not equipped with a power switch or protective fuses. If necessary, p

Chapter 6. OPERATION6-26-2 Switching the Basic DisplayThe “basic display state” of the controller collectively refers to the display state of the prog

Chapter 6. OPERATION6-3 Display in program operation mode●DISPfunctionsOutput Model No. Display0D, 5G, 6D Display 1 → Display 2 → Display 5 → Display

Chapter 6. OPERATION6-4● Display 4OUTHeat-side output (%)Cool-side output (%)Program No. Segment No.PatterntendencyOutput states of events 1 to 3, tim

Chapter 6. OPERATION6-5● Display 7SPTMSPTimeProgram No. Segment No.PatterntendencyOutput states of events 1 to 3, time events 1 to 5The digit to which

Chapter 6. OPERATION6-6● Display 3This display is exclusive to 2G output models (output catalog No. appended with 2G).● Display 4OUTHeat-side output (

ContentsviSafety PrecautionsUnpackingRequestOrganization of the Product ManualConventions Used in This ManualChapter 1. GENERAL1-1 Features. . . . . .

Chapter 6. OPERATION6-76-3 Program SelectionThe program No. can be selected on the console within the range 1 to 19. How to select the program No.Pro

Chapter 6. OPERATION6-86-4 External Switch (RSW) Operations External switch (RSW) inputsIn all, the DCP301 is provided with 12 external switch inputs

Chapter 6. OPERATION6-9 Program selectionThe program can be selected in the program operation READY mode. The table belowshows program selection by e

Chapter 6. OPERATION6-10 Read timing● Timing of RSW1 to 7Inputs RSW1 to RSW7 are read according to the following timing.(1) When input changes state

Chapter 6. OPERATION6-116-5 Manual Operation and Auto-tuning Manual operationIn the MANUAL mode, controller outputs can be manipulated by or on the c

Chapter 6. OPERATION6-12• Auto-tuning will not function properly unless the control target is connected.• The time from start to end of auto-tuning va

Chapter 7. PARAMETER SETUP7-1Chapter 7. PARAMETER SETUP7-1 Parameter SetupParameters can be set up when the DCP301 is in the basic display state.If th

Chapter 7. PARAMETER SETUP7-2 Moving individual items in the parameter setupWith individual items, item codes are displayed in the upper display and

Chapter 7. PARAMETER SETUP7-3• Example of individual item matrix (setup date)Setting group selection(major items)Individual items(minor items)Setting

Chapter 7. PARAMETER SETUP7-47-2 How to Use PARAUsePARAfor calling up individual items in frequently changed parameters. How to register functions to

vii4-7 Connecting Inputs (analog inputs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Connecting input 1. . . . . . . . . .

Chapter 7. PARAMETER SETUP7-5● ExampleLet’s register four individual items toPARA. If you pressPARAin the basic display state,the 1st to 4th individua

Chapter 7. PARAMETER SETUP7-6Basic Display StateMax. 8 itemsENTkeyENTkeyENTkeyENTkeyENTkeyENTkeyENTkeyENTkeyPARAkeyPARAkeyPARAkeyPARAkeyPARAkeyPARAkey

Chapter 7. PARAMETER SETUP7-7No. Item Code Item Factory User SettingSetting Setting1 L O C02 P R T C03 F L0.04 P B 10U5 S B 1 0U6 O T L0.07 1 O U T 0

Chapter 7. PARAMETER SETUP7-8No. Item Code Item Factory User SettingSetting Setting12 G 5 .T 2.013 C P . 1 1 0U14 C P . 1 2 200U15C P . 1 3 400U16C P

Chapter 7. PARAMETER SETUP7-9No. Item Code Item Factory User SettingSetting Setting29 M .-C 030 M .-A T 031 M .-C L 100032 M .-O P 900033 M .-T 30.00:

Chapter 7. PARAMETER SETUP7-10 Description of variable parameter settings● L O C (key lock)0: Key lock disabled1: Display of setup data settings disa

Chapter 7. PARAMETER SETUP7-11● O T L (MV change limit)The MV is increased or decreased by the same value so that the output change is taken asthe lim

Chapter 7. PARAMETER SETUP7-12● S t (smart-tuning method selection)0: Smart-tuning is disabled.1: The brake value is fixed to inhibit overshoot.2: Ove

Chapter 7. PARAMETER SETUP7-13● D I F F• ON-OFF control differentialWhen P is set to 0.0 on both 0D and 6D output models, control is set to ON-OFF co

Chapter 7. PARAMETER SETUP7-14DeadzoneOutput(heat)Output(cool)MV100%50%0%100%Control outputvaluesDead zone<0DeadzoneOutput(heat)Output(cool)MV100%5